Hydraulic tensioners with threaded insert

CTP Series

FPT Model Types:
  • CTP model: designed with a threaded insert to allow the same hydraulic cell to be adapted to different studs and applications.
  • CTP-C model: features a threaded piston, ideal when a compact solution is required.
  • CTP-M model: characterized by a central puller with two hydraulic cells, ensuring reduced dimensions while delivering high force values.
  • CTP-W model: specifically designed for the wind power sector, engineered for turbine installation and subsequent maintenance operations.
  • CTP-RM model: equipped with a spring return system, ideal when load return is difficult due to high forces and heavy components.
F.P.T. designs and manufactures high-performance hydraulic bolt-tensioning solutions for applications requiring operating pressures from 700 to 2,500 bar. With extensive experience in custom-engineered systems, we support customers worldwide in developing tensioners specifically designed to match unique bolt configurations, space limitations, and operational requirements. Our service extends far beyond product manufacturing. F.P.T. provides complete project support, including technical consultancy, application studies, 3D design, engineering validation, and production. To ensure maximum performance and reliability, we also supply fully integrated hydraulic systems, including highpressure pumps, control components, hoses, and customized hydraulic circuits. The result is a complete, turnkey solution that combines precision, safety, and efficiency, even in the most demanding industrial applications. The hydraulic bolt tensioners with threaded insert are characterized by having an interchangeable threaded bush which allows to operate on tie rods with different threads with a single hydraulic cell. This configuration is extremely versatile in all cases where tensioning rods with different threads and similar dimensions must be tensioned, it will only be necessary to have sets of bushes, different polygonal keys and in some cases the bridges. FPT – Fluid Power Technology manufactures hydraulic bolt tensioners with threaded insert according to customer specifications, carrying on a preliminary study of the existing dimensions and thus offering the most suitable solution. Tensioners are used instead of hydraulic torque wrenches and are used for controlled tightening of nuts on stud bolts in the assembly of marine engines, large ball valves, compressors, pumps, presses, big machine tools and turbines. They can be designed to adapt to the main types of flanges: ANSI B16.5 – ANSI B16.47 – BS3293 – AWWA – MSS-SP44 – API-6A – API-17D – UNI EN 1092-1, including Norsok flanges, Vector, Slip on, Weld Neck and many others. All the components are made with high-strength steels and have a special treatment to ensure high resistance to corrosion and high resistance to wear during screwing operations. FPT is specialized in the study and production of special hydraulic tensioners from 700 to 2500 bar. The reference markets increasingly require hydraulic tensioners made to customer specifications so as to be able to operate in the required dimensions. FPT follows the customer from the study of the geometries to the 3D project up to the production of the required tensioners. It also takes care of following the customer in the development of the hydraulic circuit by supplying the electric or air control units, the lever pumps and all the components suitable for operating the system, with pressures starting from 1600 bar, 2800 bar, 3000 bar. The hydraulic tensioners can be single-acting with spring return, with air return, compact, suitable for the wind sector, with threaded insert, with bridges or special geometries in order to adapt to every single need.

Advanced hydraulic tensioners
All tensioner types are engineered to provide maximum adaptability to specific application requirements. All components are manufactured from high-strength steel and surface-treated to ensure excellent resistance to wear and corrosion.

Compact tensioners
F.P.T. produces this type of tensioner with a threaded piston for applications where dimensional requirements  cannot be met without resorting to a multi-stage tensioner. A spring-return or pneumatic-return version can be provided to speed up piston retraction operations.

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