Equipment for tensioning Dywidag and Macalloy bar

GEWI / GEWI-PLUS® / FPT-DIWIDAG® Series

  • FPT tensioning systems are designed for installation and controlled prestressing of high-resistance bars such as Dywidag and Macalloy systems, widely used in civil, geotechnical, and structural applications.
  • The equipment includes high-pressure hydraulic hollow cylinders and bolt tensioners, engineered to operate efficiently even in confined spaces with reduced installation distances.
  • Systems are optimized to minimize axial space requirements, making them suitable for applications with limited accessibility or short free bar lengths.
  • Dywidag®-type bars (class Y1050) and similar systems feature very high mechanical properties, requiring controlled hydraulic tensioning to achieve correct preload without torsional effects.
  • Alternative bar classes (B500, S670, and formwork bars) are also supported, covering a wide range of structural applications with different strength levels.
  • Hydraulic tensioning is preferred over torque tightening because it avoids friction losses and torsional stress, ensuring accurate and uniform preload along the bar.
Hydraulic cylinders and bolt tensioners, produced by FPT – Fluid Power Technology are suitable for tensionong high resistance bars specifically designed for civil applications. Tensioning dywidag bar macalloy bar. The thread, made during the rolling process, does not affect the entire circumference of the bar, but only two diametrically opposite sectors as can be clearly seen from the drawing shown below. A limit of the thread is the need to tension the bars, putting them in tension and then tightening the anchor nuts. It is also possible to stretch with the use of torque wrenches (manual or hydraulic) but the losses due to system frictions (friction between the thread of the bar and that of the nut) and the high stress of torsions that act on the bar (part of the applied torque due to the mutual frictions between the bar and the nut it is transferred as a torsion to the bar instead of as traction on it) they are not recommended for use when it is desired to obtain tightening values in line with the normal technical requirements (whether they be geotechnical or structural). For the operations of tensioning dywidag bar macalloy bar FPT can supply all the complete hydraulic system including the 1500 bar high pressure hand pumps, hoses, manifolds, quick couplers and the fittings or the pneumohydraulic control units always for the use of the hydraulic tensioners. While if an hollow jack is used, the hydraulic circuit will be composed by a 700 bar hand pump with the relative couplers, hoses and fittings or an electric control unit. FPT can also provide all the technical support necessary for the study of custom made equipment to be able to meet the various needs of individual projects and customers.

Macalloy bars and other high-strength bars
Macalloy bars and other high-strength bars can be combined with FPT customdesigned tensioners or dedicated hydraulic cylinders, depending on the required forces and available spaces.

Complete hydraulic tensioning solution for stressing bars
FPT provides complete systems including high-pressure pumps (700– 1500 bar), hoses, manifolds, quick couplers, and control units (manual, pneumatic, or electric). Hollow jack systems and bolt tensioners are selected based on application requirements, ensuring the most efficient configuration for each project. FPT also offers custom engineered solutions and technical support for specialized civil engineering and geotechnical projects. These systems ensure safe, precise, and repeatable tensioning operations, improving structural reliability and installation efficiency.

Application features
When defining the tensioning system, always check the type of nuts used in your configuration. Three different types of nuts and plates are available, and FPT can design and adapt the standard tensioning kit to match the specific setup.

For further technical details and specifications, download the dedicated catalogue page for this product using the button below.

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